Clearsphere Chill Room Upgrade
27 August, 2025
Clearsphere
Commercial
Dublin, Ireland
Project Overview
Clearsphere – an industry leader in cleanroom design, environmental monitoring, and controlled-environment systems – required a high-performance insulated high-speed door to support one of their specialised chill room environments.
BK Doors was commissioned to supply and install a Dynaco D501 Insulated Rapid Roll Door, engineered specifically for temperature-controlled facilities that demand airtight sealing, reliability, and compliance with cleanroom and cold-chain standards.
The project focused on enhancing energy efficiency, improving workflow, and ensuring a robust thermal barrier between production zones.
Project brief
Clearsphere needed a door solution capable of:
Maintaining stable temperatures within a chill room environment
Reducing air loss and minimising cycle-time delays
Operating safely in a high-traffic industrial workflow
Integrating seamlessly into an existing controlled environment
Providing long-term durability with minimal maintenance
The system had to meet the strict environmental criteria expected from a company specialising in cleanroom infrastructure.
- Open Living Spaces creating open-plan living areas to enhance the flow and connection between indoor and outdoor spaces.
- Natural Materials using reclaimed wood, stone, and natural fibers to evoke a sense of harmony with the surrounding environment.
- Large Windows installing floor-to-ceiling windows to maximize natural light and provide unobstructed ocean views.
- Outdoor Living designing extensive outdoor areas, including a deck, pool, and garden, for relaxation and entertaining.
- Modern Amenities incorporating state-of-the-art kitchen appliances, smart home technology, and luxurious bathroom fixtures.
OUR SOLUTION
BK Doors recommended and installed the Dynaco D501 Insulated Rapid Door — a premium option designed for cold storage, food production, and hygienic process areas.
1. Dynaco D501 Insulated Door System
Installed a fully insulated high-speed flexible curtain to maximise thermal resistance
Delivered precise, airtight sealing to reduce temperature variation
Integrated automatic reset technology for continuous, reliable operation
2. Sensor & Activation Integration
Fitted overhead activation sensors for hands-free, high-speed entry
Ensured efficient material handling flow for trolleys, pallets, and conveyors
3. Hygienic, Cleanroom-Friendly Finish
All components installed to meet cleanroom-grade requirements, including smooth surfaces and easy-clean materials
Framing and alignment designed to complement existing white-wall chill room panelling
4. Safety & Compliance
Full compliance with EU and Irish safety regulations
Fitted with safety edges, light curtains, and controlled descent features
Installed bollard protection to prevent accidental impacts and extend door lifespan
OUR SOLUTION
The completed installation has significantly improved the operational efficiency and environmental control of the Clearsphere chill room.
Key outcomes include:
- Superior insulation performance, reducing energy loss
- Fast open/close cycles, improving workflow efficiency
- Enhanced hygiene and compliance, suitable for controlled environments
- Long-term durability with minimal wear and reduced service needs
- Improved safety, with integrated sensors and protective barriers
The Dynaco D501 system provides Clearsphere with a dependable, high-performance solution that supports their high-spec environmental facilities.
